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907751 - Miller Big Blue 800 Duo Pro Diesel Welder Generator

Packaging: 1 PER EA
$82,410.55/ea $68,832.00/1 PER EA only $68,832.00/eaSave 16%

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OVERVIEW

Maximize Your Jobsite Potential with the Big Blue 800 Duo Pro

When your operation demands serious power and flexibility, the Miller Big Blue 800 Duo Pro delivers. This isn't just a welder; it's a complete multi-operator work platform designed to keep your team working efficiently. Why haul two separate machines to the job site when the Duo Pro can handle two operators simultaneously? With two independent arcs delivering up to 400 amps each, you can double your productivity without doubling your equipment footprint or fuel costs. When you need raw power for carbon arc gouging or heavy-duty stick welding, a quick flip of a switch gives a single operator access to the full 800 amps.

Fuel Efficiency and Cost Savings

Profitability is all about efficiency. The Big Blue 800 Duo Pro is powered by a clean-running Deutz diesel engine that optimizes fuel consumption. By running one engine for two operators, businesses can see estimated fuel savings of up to 34% compared to operating two separate single-operator units. Plus, with no DEF fluid required, maintenance is simpler and cheaper. The included engine block heater ensures reliable starting even in cold climates, keeping your project on schedule regardless of the weather.

Control at Your Fingertips with ArcReach

Stop wasting time walking back and forth to the truck. With Miller's exclusive ArcReach technology, you have full control of your weld settings right at the weld joint. Whether you are hundreds of feet away on a pipeline or high up on a structural beam, you can adjust your parameters using a compatible ArcReach feeder or remote. This doesn't just save time; it reduces slip, trip, and fall hazards, making your job site safer. The lack of control cords also means one less thing to repair or replace.

Built Tough for the Real World

Miller knows that welding equipment takes a beating. That's why the Big Blue 800 Duo Pro is protected by a heavy-duty enclosure with a zinc-rich primer to resist rust and corrosion. The digital meters feature SunVision technology, making them easy to read even in the blinding midday sun. From the vandalism lockout kit to the industrial USB port for diagnostics, every feature is designed with the professional welder in mind.

Additional Information
Brand:Miller
Amperage:800
Weld Process:Engine Drive, Multi-Process, Submerged Arc (SAW)
Watts:12000 W
Engine Brand:Deutz
Fuel Type:Diesel
Horsepower:65.7 hp
Generator Output (3 Phase Peak):27,000 W
Generator Output (1 Phase Continuous):12,000 W
Weld Output Mode:Single Operator (800A), Dual Operator (400A each)
Cooling:Liquid Cooled
Packaging Description:1 PER EA
Voltage:n/a
Duty Cycle:N/A

INCLUDED

  • Miller Big Blue 800 Duo Pro (Deutz) Base Unit
  • ArcReach Technology (Built-in)
  • Vandalism Lockout Kit
  • 120V Block Heater
  • Note: Welding leads are not included

APPLICATIONS

  • Cross Country Pipeline
  • Structural Steel Construction
  • Mining Maintenance
  • Heavy Equipment Repair
  • Process Piping
  • Mechanical Contracting
  • Fabrication

FAQ

In dual operator mode, the machine provides two independent arcs with up to 400 amps each. In single operator mode, the outputs are paralleled to provide a single arc with up to 800 amps.

No, the Deutz TD2.9 L4 engine uses a Diesel Oxidation Catalyst (DOC) to meet Tier 4 Final standards, so it does not require Diesel Exhaust Fluid (DEF) or DPF regeneration.

ArcReach uses the existing welding cables to send control signals between the power source and the feeder or remote. This eliminates the need for a separate 14-pin control cord.

It provides 27,000 watts peak (20,000 watts continuous) of 3-phase power and 15,000 watts peak (12,000 watts continuous) of single-phase power.

Yes, the Big Blue 800 Duo Pro is rated for carbon arc gouging with carbons up to 1/2 inch (12.7 mm) in diameter.

Yes, the Vandalism Lockout Kit is included as standard equipment. It includes lockable hinged steel panels to protect the control panel and connections.

The machine supports Stick (SMAW), MIG (GMAW), Flux-Cored (FCAW), RMD, Pulsed MIG (GMAW-P), DC TIG (GTAW-DC), Submerged Arc (SAW), and Air Carbon Arc Gouging (CAC-A).

Dynamic DIG is a time-based algorithm that automatically adjusts the amount of current required to clear a short, providing a smoother and more consistent arc tailored to the application.

CATALOGUE & SPEC SHEETS

Spec Sheet
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